Device and method for cleaning mould paddles

ABSTRACT

A device is disclosed for cleaning dental trays at least partly filled with a moulding material. The device has a container, a pump for placing a cleaning liquid under pressure, and a spray nozzle for spraying the pressurized cleaning liquid into the container. A method is also disclosed for cleaning dental trays at least partly filled with a moulding material.

[0001] The invention relates to a device for cleaning dental trays at least partly filled with a moulding material. Dental trays are used for instance by a dentist to make a mould of part of the teeth of a patient in order to have a crown, a bridge or a prosthesis made therewith by a dental technician. The dental tray is filled by the dentist shortly before use with a mixture of plaster, an elastic binder and water, which mixture sets in the mouth of the patient and therein forms the desired mould.

[0002] Arriving daily at the premises of a dental technician are a large number of dental trays which, after being used, have to be cleaned. The superior material properties of the set mixture here represents a great drawback. The plaster has crystallized into hard particles which are embedded in the elastic binder. The whole structure is stuck fast to the dental tray. This is made even worse in that the dental tray is often provided with roughness or holes to increase adhesion, this to prevent the set mixture remaining adhered to the teeth of the patient instead of to the dental tray. The dental trays must nevertheless be cleaned, something which takes place by hand because there is no other alternative. To allow manual cleaning to proceed effectively use is made of cleaning agents which subsequently end up via the sewer in the environment. Even if cleaning agents are used, this remains time-consuming and unpleasant work.

[0003] The present invention obviates this drawback. It is based on the discovery that the set mixture does not stand up well to a jet of liquid sprayed thereon at very high pressure. The hard particles are herein broken loose from the matrix of elastic binder and the elastic binder also falls apart into small particles. The invention therefore has the feature that the device comprises a container in which dental trays for cleaning can be accommodated, a high-pressure pump for supplying a cleaning liquid under a high pressure, a spray head for spraying the cleaning liquid at least substantially in the direction of the dental trays, and filter means for separating cleaning liquid and mould material. Using the inventive device treated dental trays are completely clean within a few minutes, and they are damaged less during the cleaning so that they last longer. The material filtered out by the filter means can be periodically removed and disposed of.

[0004] A favourable embodiment of the inventive device has the feature that the cleaning liquid is water. The advantage is that the cleaning liquid can then be drained simply after use to the sewer without the environment being contaminated.

[0005] A further favourable embodiment of the inventive device has the feature that the container comprises a rotatably disposed drum. Due to the rotation the dental trays are in continuous movement, whereby every part of their surface is regularly struck by the water jet. The drum is preferably provided herein with openings and placed in a shell, so that used cleaning liquid and particles can readily leave the drum and be collected by the shell. The shell is then preferably provided with an outlet connected to the filter means.

[0006] A further preferred embodiment of the device has the feature that the drum is at least almost cylindrical in form, and that in the situation of use a longitudinal axis of the drum encloses an angle of thirty to sixty degrees with a horizontal plane. A thus placed drum gives good cleaning results and is moreover ergonomic and visually attractive.

[0007] In a further preferred embodiment an inner side of the drum is provided with a layer manufactured from an elastic material, for instance rubber. The noise caused by dental trays striking against each other and the drum can hereby be significantly damped.

[0008] In a further preferred embodiment the spray head is provided with a nozzle known as such in the field which rotates in the situation of use. In the present application it is precisely this combination of a rotating drum and a rotating nozzle which is found to result in a very short cleaning time.

[0009] The invention also relates to a method for cleaning dental trays at least partly filled with a moulding material. The inventive method has the feature that the dental trays are placed in an at least practically cylindrical container, that the container is rotated about a longitudinal axis, that the longitudinal axis encloses an angle of thirty to sixty degrees with a horizontal plane and that the dental trays are herein sprayed with a cleaning liquid under high pressure.

[0010] A favourable realization of the inventive method has the feature that the cleaning liquid is sprayed using a rotating nozzle.

[0011] The invention will now be further elucidated with reference to the following figures, wherein:

[0012]FIG. 1 shows in perspective a possible embodiment of a dental tray;

[0013]FIG. 2 shows schematically in perspective a possible embodiment of the inventive device;

[0014]FIG. 3 shows this embodiment in schematic side view;

[0015]FIG. 4 shows a rotating nozzle in schematic side view;

[0016]FIG. 5 shows a rotatably disposed drum in schematic cross-section.

[0017]FIG. 1 shows in perspective a possible embodiment of a dental tray 1, consisting of a tray 2 manufactured from metal or a plastic in which the dentist's assistant arranges a mix of plaster, an elastic binder and water, whereafter the dentist arranges tray 2 round the upper teeth of a patient and holds the tray fixedly by a handle 3 until the mixture is sufficiently set. The thus obtained mould of the upper teeth is then jiggled loose, wherein the roughness or holes 4 in tray 2 ensure that the mould remains in position in tray 2.

[0018] The dental tray shown here is specifically for the upper teeth; for the lower teeth a slightly different dental tray is is available which is employed in wholly similar manner. In addition, different sizes and different embodiments of dental trays 1 are available. In the cleaning of used dental trays, wherein the set mixture must be removed, it is not therefore possible to assume a pre-known form of the dental tray.

[0019]FIG. 2 shows schematically in perspective a possible embodiment of the inventive device consisting of a housing 5 in which a shell 6 is placed at an angle of forty-five degrees, in which shell a round drum 7 is in turn placed. The dental trays for cleaning can be placed in drum 7, whereafter the upper side of shell 6 is closed with a cover or sealing cap (not shown). A motor 8 is then switched on which causes drum 7 to rotate slowly on its main axis, whereby the dental trays will tumble over each other. A high-pressure pump 9 is then switched on which, via a conduit 10 and a nozzle not shown in this figure, sprays a fine jet of water at the dental trays with great force. The set mixture herein disintegrates almost completely and is discharged together with the water via discharge openings in drum 7, shell 6 and via a pipe 11. Large chunks of set mixture can remain in drum 7, but most of the set mixture will end up in a sieve 12 which is shown here outside housing 5 for purposes of illustration. The water passes through sieve 12 and is drained via a drain pipe 13 to the sewer, optionally after having passed through a known second filter placed outside housing 5. The content of sieve 5 can be removed as normal waste. Recycling of the water or the set material is possible but not particularly desirable per se because it is contaminated with bacteria.

[0020]FIG. 3 shows this embodiment in schematic side view, with housing 5 in which shell 6 is placed, in which in turn a round drum 7 is placed. Motor 8 is coupled to drum 7 via a per se known reduction gear 14 which also comprises a right-angled transmission, provides the bearing of drum 7 and provides a moisture-tight sealing with shell 6. The reduction is chosen such that during use the drum 7 revolves roughly once every six seconds. Further shown is the electrically driven, per se known high-pressure pump 9 which can supply water at a pressure of about 100 bar, conduit 10 and a nozzle 15 which is aimed generally at the trays 1 for cleaning. In this figure sieve 12 has been pushed into housing 5 and is enclosed by a box 16 onto which is connected drain pipe 13 for draining filtered water.

[0021]FIG. 4 shows in schematic side view a possible embodiment of a per se known rotating nozzle 15. Via conduit 10 and a transition part 10 water is fed to a chamber 18 in which the actual nozzle 19 can rotate freely around transition part 17. Into transition part 17 are bored two holes 20 a,20 b which run slightly obliquely and therefore not radially, whereby a swirl is created in chamber 18 and nozzle 19 will begin to rotate. During use the jet of water generated by nozzle 19 will thereby pass through a conical plane. The combination of the rotating nozzle and a rotating drum 7 ensures that a water jet will periodically contact at every position a dental tray for cleaning.

[0022]FIG. 5 shows a schematic cross-section of a rotatably disposed drum 7 arranged in shell 6. Shell 6 is closed on the rear side by a cover 21 on which the reduction gear box 14 is mounted. Drum 7 is closed on the rear side by a cover 22 to which the output shaft of reduction gear box 14 is fixed. Shell 6, drum 7 and associated covers 21,22 are preferably manufactured from a plastic or stainless steel. Attached to the inside of drum 7 is a layer 23 of rubber or a soft plastic which prevents wear of the dental trays and limits the noise generated by the device. Drum 7 and layer 23 are provided with mutually corresponding holes 24, the diameter of which is chosen such that passing material cannot block pipe 11. In order to prevent the dental trays remaining at the bottom of drum 7 during rotation of the drum, a number of displacing members 25 are preferably placed in drum 7 in the form of strips running in longitudinal direction on the inside. 

1-13. (cancelled).
 14. A device for cleaning with a cleaning liquid dental trays at least partly filled with a moulding material, comprising: a container adapted to accept a dental tray, means for pressurizing the cleaning liquid, and spraying means for spraying the pressurized cleaning liquid into the container.
 15. The device as claimed in claim 14, wherein the means for pressurizing is a high-pressure pump.
 16. The device as claimed in claim 14, further comprising filter means for separating cleaning liquid and mould material after the liquid has been sprayed within the container.
 17. The device as claimed in claim 14, wherein the spraying means comprises a spray head which sprays the cleaning liquid in a directed manner at the dental trays within the container.
 18. The device as claimed in claim 14, wherein the container is a rotatable drum.
 19. The device as claimed in claim 18, wherein the drum is arranged in a shell and the drum is provided with openings.
 20. The device as claimed in claim 19, wherein the shell includes an outlet, which outlet is connected to the filter means.
 21. The device as claimed in claim 18, wherein the drum has a rotational axis which forms an angle relative to a horizontal plane of between 30° and 60°.
 22. The device as claimed in claim 18, wherein the drum is provided with a layer of elastic material.
 23. The device as claimed in claim 14, wherein the spraying means is a rotating nozzle.
 24. The device as claimed in claim 14, wherein the cleaning liquid is water.
 25. A method for cleaning dental trays at least partly filled with a moulding material, comprising the steps of: placing the dental trays in a generally cylindrical container, rotating the container about a longitudinal axis, wherein the longitudinal axis encloses an angle of 30° and 60° with a horizontal plane, and spraying the dental trays with a cleaning liquid under high pressure.
 26. The method as claimed in claim 25, wherein the cleaning liquid is sprayed using a rotating nozzle. 